Manufacturing Facilities & Equipment

1-800-337-0610
1-361-594-3327

For nearly a century, Kaspar Wire Works has been forming wire into thousands of configurations, combining it with sheetmetal, and plating it to perform needed functions in the most economical and efficient means possible.

Our modern manufacturing facilities encompass more than 500,000 square feet of building space. They include a broad range of production equipment which offer an almost unlimited range of production capabilities. Our experienced staff of designers, engineers, and craftsmen are at your disposal to build your custom manufactured product.

Our Production Capabilities include:

• DIE & TOOL
  Vertical and Horizontal Mills up to 5 H.P...Up to 36" dia. Rotary Grinders ... Complete Tool Design Capabilities ... Up to 12" X 48" Surface Grinders ... 5" X 18" O.D. Grinding ... 15" X 4 ft. Arm Radial Drill... Up to 32" dia. Swing Lathes ... 18" X 36" Jig Borer Capabilities ... 12" X 18" Heat Treat and Annealing Ovens
  
  
• PRODUCTION MACHINING
  Up to 9" X 14" (7" thick) Wire EDM Machining ... Conventional 200 AMP EDM Machining ... CNC Mills 12" X 26" Travel ... CNC Lathe 1" dia. with Bar Feed ... CNC Machining Center 12" X 24" Travel
  
  
• TUBING
  Horizontal Band Saw Capabilities, 1/4" to 15" Round and Square Tubing ... Bundle Cutting Capabilities, up to 304 simultaneous lengths of 5/8" Square Tubing and 28 lengths of 1 1/2" Round Tubing; Automatic feed from 032" to 24" ... Pines Horizontal and Verticle Tubing Bending; Maximum bending capability: Round 1 3/8" X .065" Wall on a 10" Radius, Square 1" X .083" Wall on a 5" Radius ... 1/2" to 2 1/4" Tube Swaging with 3" Average Swage length ... Automatic Deburring Capabilities ... (4" - 79") Hopper Fed ... Punch Press, Press Brake, and Lathe Capabilities ... Tubing, Threading, Tapping, Chamfering and Sanding.
  
  
• WIRE CUTTING & FORMING
  Computer Controlled Pneuform and Robomacs 3 Axis Automatic Straightening, Cutting and 3 Dimensional Forming of 11 ga. to " dia. Wire ... Computer Controlled Montorfano 3 Axis Forming Machine with Automatic Feeder up to " dia. and 6 Head Montorfano Bender up to 3 ga. Wire ... Up to 20 ft. Automatic Wire Straightening and Cutting Capabilities from 21 ga. to 9/16" dia. ... Up to 600 Ton Punch Press Capability for Wire Forming, Punching, Shearing and Flattening ... Up to 90 Ton 12 ft. Hydraulic Press Brake Capabilities ...Up to 24" length Four Slide Forming ... Bar Folding and Ring Rolling 3 1/2" dia. to 4 ft. dia. rings ... Automatic Ring and Frame Bender with Butt Welder up to 3/8" dia. Wire ... Hydraulic and Air Benders up to 1/4" Wire dia. Chamfering, Nibbling, Sanding and Grinding ... Multihead Drilling, Tapping and Threading.
  
  
• WIRE & SHEETMETAL WELDING
  Up to 24 Head 720 KVA Multihead Spot Welding ... Up to 700 KVA Press Welding ... Automatic 942 KVA Schlatter Mesh & Grill Welding ...Butt, T and Roll Welding ... Robotic Arc Welding ... Mig and Tig (HELI-ARC) Arc Welding ... Automatic Index Table Welding.
  
  
• SHEETMETAL
  Automatic CNC Sheeting Line ... Up to 30 Ton (1/4" Steel Capability) CNC Punch Press ... Up to 1000 Ton Punch Press Stamping ... Up to 100 Ton 10 ft. Press Brake Capability ... Coil Feed Stamping Capability ... Vibratory Deburring, Sanding and Grinding.
  
  
• PAINTING
  Five Stage Washer and Phosphate Pre-Treatment Process ... Baked Epoxy Primer ... Thermal Acrylic Enamel Topcoat Baked at 350 degrees ... Dipping and Electrostatic Spray Capabilities ... Powder Spray to your specifications.
  
  
• SILKSCREEN
  Sign & Graphics Capability ... Photo Screen Development and Artwork Capabilities ... Multicolor Impressions ... Automated Screen Presses
  
  
• VINYL COATING
  Powder Poly Vinyl Chloride Fluidized Bed Process with a Conveyorized Baking Oven; 7 to 15 Mills Thickness Coating with 34" X 34" part capacity.
  
  
• ELECTROPLATING (Under Complete EPA Compliance)
  Programmed Hoist Automatic Nickel and Nickel Chrome Rack Plating, 120" long X 36" wide X 66" high Work Size ... Return Arm Automatic Bright Zinc & Zinc with Yellow Chromate Rack Plating, 26" long X 27" wide X 56" high Work Size ... Oversize Zinc Rack Plating up to 78" long X 30" wide X 62" high ... Seven Station Programmed Hoist Barrel Bright Zinc & Zinc with Yellow Chromate Automatic Line; 1/2 lb. Maximum per part with 90 lb. Capacity per Barrel; Handles 1/16" minimum size parts up to 18" X 36" Barrel Size ... Stainless Steel Electropolishing up to 78" long X 30" wide X 62" high.

Contact our Customer Service Department for more information or quotes!

Here are some links to other Kaspar Companies!

Kaspar Home Page | Kaspar SHO-RACK
Kaspar Electroplating | Kaspar Die & Tool | More About Us | Send Us e-Mail
WasteWater Treatment Equipment

Kaspar Wire Works, Inc.
P.O. Box 667, Highway 95 North, Shiner, Texas 77984 U.S.A.
TOLLFREE : 1-800-337-0610
Phone : (361) 594-3327 Fax : (361) 594-3311
e-Mail : kwire@kwire.com


© Copyright Kaspar Wire Works, Inc. 1997